Traditionally, tapping has been done by hand, but there is now a range of electric tapping machines available.
Benefits of Tapping Machines
1. Improved thread quality and consistency
Because these machines are designed specifically for tapping, they offer exceptional thread quality and consistency. They can tap incredibly precise holes (in terms of dimensions, depth and pitch). Additionally, they can repeat the exact same process over and over again without losing any of this precision/accuracy. This level of precision and repeatability is just not possible via manual tapping.
2. More streamlined and efficient processes
Tapping machines can replace manual labour whilst enhancing precision and consistency. They feature micro-level controls and components that are specifically designed to ensure accuracy. Using a tapping machine also eliminates human errors, accelerates production speeds and helps to reduce material waste.
3. Cost-savings (long-term)
The long-term benefits and cost-savings over the lifespan of the machine far outweigh the initial investment (which can be significant). Some companies will buy these machines using finance agreements, so the initial lump sum will be much less than the full purchase price anyway.
The increase in productivity, reduction of waste and reduction of errors will also help the machine ‘pay for itself’ within a reasonably short time frame.
Tapping Machines
If you feel that tapping machines could be helpful for your business, there are a number of companies that specialise in them. Many of these firms also have useful online resources for your perusal, such as the examples seen here: https://www.cotswold-machinery-sales.co.uk/roscamat-tapping-machines.
4. Increased productivity and throughput
Using an electric tapping machine usually significantly increases both productivity and throughput. Downtime and mistakes are minimised, enabling shorter deadlines and greater demand to be met.
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Better for operators/staff
Replacing manual tapping with machines means that the operator’s role is much less physical/tiring. This will improve their well-being and also make for a safer work environment.
6. Easy integration
Both manually operated and CNC tapping machines can be easily integrated into existing production processes. Programming these machines is fairly easy and offers a vast range of customisation options.